Four Challenges to Be Aware of in Single-Use Bioprocessing

Four Challenges to Be Aware of in Single-Use Bioprocessing

Aug 02, 2024Charlie Morland

 If you’re thinking about single-use products for your bioprocessing facility, it’s important to keep a few challenges in mind. You can overcome all of them, but you’ll need to put thought into your processes to address the problem areas effectively. Read these four challenges to be aware of in single-use bioprocessing.

Scale

Many people don’t consider the fact that single-use products are often at a different scale than their stainless steel counterparts. For instance, single-use bioreactors typically max out at 2,000 liters, while steel setups can be much larger.

One way to get around this issue is by using multiple smaller bioreactors to achieve the same quantity output.

Automation

While it can be tricky to figure out how to automate single-use bioprocesses, doing so can positively impact your productivity. Automation allows you to have better control over process variables and additional safety through the use of single-use sensors. Additionally, an operator can perform other tasks during bioprocesses.

Compliance

Just as you must follow strict compliance guidelines with reusable products, you must also remain compliant with single-use tools. However, some of these tools may be non-standard and could present roadblocks as you determine the proper guidelines to follow. Be sure to use validated components to ensure seamless compliance and compatibility.

Integrity

Pressurizing stainless steel systems tests their integrity. Single-use systems are made from materials that cannot always withstand high-pressure tests. You will need to use low-pressure tests and visual inspections in order to confirm their integrity.

Our team at International Filter Products is always happy to assist you with questions or concerns about any of our products. Call us at (818) 504-8115 or contact us with our online form below. We look forward to hearing from and working with you!

Now that you know these four challenges to be aware of in single-use bioprocessing, give some consideration to single-use products in your facility.

 



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